In-stock for sale or rent, 2024 TCI Manufacturing 6’x 24′ PTSC XL (Portable Tower with Screen & Conveyor) – the largest portable high-frequency screen on the market!
High-Frequency Screens – often referred to as ‘PEP screens’ – provide a new solution for material sized below 3/8”. Our inventory of top-quality screens from TCI Manufacturing have an industry-leading capacity for dry material separation. When it’s time to put them into production, our service-oriented team is there to help you understand how to set up and utilize this sophisticated technology.
Features:
- Aggressive 3600 RPM applied directly to the screen media for optimal separation
- Faster screen media changes with a tool-free ratchet system
- Increase production by removing fines in pre-screening or post-screening applications
- VFD to control vibration speed
- Highest capacity in the industry for fines removal
- Fine material is best screened with a faster speed and small stroke/throw
- Hydraulic lifting legs and screen adjustment
- 36″ truss frame feed conveyor
- Fines hopper with UHMW liner for material flow
- AR lined overs chute with 50-50 blending gate
- Electrical switchgear with 3) additional starters for off-plant conveyors
Design Specs:
6’ x 24’ Double Deck High Frequency Screen
- 6’ x 24” Double Deck high frequency screen with both decks as a full bottom deck. “Pipe-hinge” suspension for variable angle operation
- Seventeen (17) 3600 rpm electric full speed vibrators. (9) on top deck and (8) on the bottom deck.
- Hinged aggregate spreader with replaceable bolt-on AR400 wear plate, 6’ x 24’ collecting hopper, 7’ top deck overs discharge chute, 3’ bottom deck retained discharge chute, screen cloth, step-type walkways and handrails along both sides and on the feed end of the screen.
- Fines hopper lined with 1/4” UHMW bolt-in liners.
- Top deck overs chute made with a 50-50 split blending gate lined with 1/4”
AR400 bolt-in liners to divert all or part of the top deck down to the bottom - (2) coats 2-part urethane- TCI white
Portable Tower Structure
- Fabricated from heavy duty wide flange beam with reinforced framework, fifth wheel hitch on a tandem axle assembly with air brakes, lights, and 4 sets of dual 11:00×22.5 tires on unimount style rims.
- Integral overs chutes inside of the chassis with 1/4” AR 400 bolt-in liners
- (4) Hydraulic lifting legs with pin lock height adjustment. Front legs horizontally extend out 3’-6” before they lift for plant stability
- Hydraulic screen angle adjustment
- Dual hydraulic cylinders raise the plant off of the truck for the transition from transport to operational mode
- Protective roof over the power unit and switchgear
- (2) coats 2-part urethane– TCI Grey Metallic
Power Unit
- Gas/hydraulic power unit, 20 HP Honda 4 stroke w/electric start
- Hydraulic controls to raise and lower screen
Feed Conveyor
- 24” deep truss design for the 36” wide belt
- CEMA C 5” troughing idlers on 4’ centers
- CEMA C 4” return idlers on 10’ centers
- 15 HP electric Nema Premium motor with size #3 TA II reducer
- 2-ply belting, 1/8” x 1/16” covers laced with Flexco fasteners
- 16” dia. drum type head pulley with 3/8” Herringbone lagging
- 14” dia. self-cleaning wing-type tail pulley
- SCM 2 15/16” Bearings
- TCI screw-type take-ups
- Martin “Pit Viper” primary belt cleaner
- All necessary guarding
- (2) coats 2-part urethane- TCI Grey Metallic
Electric Panel
- Nema 4 electrical enclosure with a sub panel, Square D starters, main breaker with handle through the door, control transformer with breakers includes:
- size #1 starter to operate
- (9) electric vibrators on top deck of screen
- (1) size #1 starter to operate
- (8) electric vibrators on the bottom deck of screen
- (1) size #1 starter to operate 15 HP feed conveyor
- (3) additional size 2 starters for customer’s off plant conveyors with 25HP drives, warning start-up alarm, hour meter, push buttons in the door.
- Electric switchgear with VFD’s for each screen panel
