On-Rent 2022 TCI Manufacturing 6’x 18′ PTSC (Portable Tower with Screen & Conveyor)
High-Frequency Screens – often referred to as ‘PEP screens’ – provide a new solution for material sized below 3/8”. Our inventory of top-quality screens from TCI Manufacturing have an industry-leading capacity for dry material separation. When it’s time to put them into production, our service-oriented team is there to help you understand how to set up and utilize this sophisticated technology.
Features:
- Aggressive 3600 RPM applied directly to the screen media for optimal separation
- Faster screen media changes with a tool-free ratchet system
- Increase production by removing fines in pre-screening or post-screening applications
- VFD to control vibration speed (individual for each screen)
- Highest capacity in the industry for fines removal
- Fine material is best screened with a faster speed and small stroke/throw
Full Specs:
6’ x 18’ Double Deck Ultra Frequency Screen
- High frequency screen with both decks as a full double deck
- “Pipe-hinge” suspension for variable angle operation
- (13) 3600 rpm electric full speed vibrators – (7) on the top deck and (6) on the bottom deck
- Hinged aggregate spreader with replaceable bolt-on AR400 wear plate
- 6’ x 18’ collecting hopper, 10’-6” top deck overs discharge chute, 3’ bottom deck retained discharge chute
- Step-type walkways and handrails along both sides and on the feed end of the screen
- Fines hopper fabricated from A36 plate steel
- Top deck overs chute includes a 50-50 blending gate lined with 1/4” AR400 bolt-in liners to divert all, or part, of the top deck overs to the bottom deck
- (2 coats) 2-part urethane – TCI White (screen), TCI Grey Metallic (walkways), and Safety Yellow (guarding and handrails)
Portable Tower Structure
- Fabricated from wide flange beam with reinforced framework
- Fifth wheel kingpin
- Single axle with dual 11:00 x 22.5 tires, air brakes, lights, and mud flaps
- Integral overs chutes inside of the chassis with 1/4” AR 400 bolt-in liners
- Hydraulic lifting legs with pin lock height adjustment
- Hydraulic screen angle adjustment
- Protective roof over the power unit and switchgear
- (2 coats) 2-part urethane – TCI Grey Metallic with guarding and handrails Safety Yellow
Power Unit
- Gas/hydraulic power unit – Honda 13 HP, 4 stroke w/ electric start and direct coupled variable volume pressure compensated piston pump
- Hydraulic controls to raise and lower screen
Feed Conveyor
- 36” channel frame fabricated from 10” deep channel
- CEMA B4 troughing idlers on 4’ centers
- CEMA B4 return idlers on 10’ centers
- Dodge size 3 TAII reducer with a 10 HP, 230/460 V, 3 Ph., 1800 RPM, Nema Premium Efficiency motor
- 2-ply, 220#, 1/8” x 1/16”, grade 2 belting, skived and laced with mechanical fasteners
- 16” dia. drum-type head pulley with 3/8” herringbone lagging on a turned, ground and polished shaft
- 12” dia. self-cleaning wing-type tail pulley on a turned, ground and polished shaft
- Dodge SCM bearings
- TCI screw-type take-ups
- Martin Pit Viper primary belt cleaner
- Guarding at tail pulley, V-belt drive, and all pinch points
- (2 coats) 2-part urethane – TCI Grey Metallic with guarding Safety Yellow
Electrical Panel
- Nema 4 enclosure with sub panel
- Main breaker with handle through the door
- Control transformer with breakers
- (1) starter to operate (7) electric vibrators on the top deck of the screen
- (1) starter to operate (6) electric vibrators on the bottom deck of the screen
- (1) starter to operate 10 HP feed conveyor
- (3) size #2 starters for customer’s off-plant conveyors
- Start-up alarm and hour meter
Options
- 1/4″ UHMW bolt-in liners in the fines hopper
- Electric switchgear with VFD’s for each screen panel
- Screen Cover
