2022 TCI Manufacturing Portable Wash Plant w/ Deister 6′ x 20′ Screen & TCI Fine Material Washer
Wash and separate materials with the utmost efficiency through our custom TCI Portable Wash Plant.
IEG utilized TCI Manufacturing experience in the design of a Portable Wash system that is both portable and functional. Save time and money with units that are mobile without sacrificing durability. With an entire Portable Wash plant at your disposal, you can wash aggregate at one site, and then move on to the next job site faster than ever before.
Our system features TCI Portable Wash Plant with Twin 44” x 32’ Fine Material Washer and Deister 6’ x 20’ Three-Deck Horizontal Screen
To include the following:
- Chassis fabricated from a combination of heavy-duty wide flange beam and structural tube
- Triple axle suspension with (12) 11:00 x 22.5 tires, air brakes, lights, and mud flaps
- Four hydraulic run-on jacks for easy truck removal and setup
- Hydraulic lifting slurry box to feed the screen fabricated from 1/4” A36 plate steel with 1/4” AR400 liners
- 20 HP gas hydraulic power unit
- Under-screen fines collecting flume fabricated from 1/4″ AR400 plate steel
- Roll-away style discharge chute fabricated from A36 plate steel with 1/4” AR 400 liners and 25% blending gates
- Walkway (on three sides of the screen) with diamond deck floor plate, handrails, and ladder access from grade
- (2) 24” x 11’ Reversing Cross Conveyors (Middle and Bottom Deck Overs):
- Channel frame design
- Dodge size 1 TAII reducers with 5 HP, 1800 RPM motors
- 12” diameter lagged drum pulleys
- Dodge SCM bearings
- CEMA B5 idlers
- 2-ply, 220#, 3/16” x 1/16”, Grade 2 belting, skived and laced with mechanical fasteners
- TCI screw-type take-ups
- Spray Bar System:
- (5) 1-1/2” sch. 80 spray bars with nozzles for screen top deck
- (6) 1-1/2” sch. 80 spray bars with nozzles for screen middle deck
- (5) 1-1/2” sch. 80 spray bars with nozzles for screen bottom deck
- (2) 1-1/2” sch. 80 spray bars with nozzles for slurry box
- (2) 1-1/2” sch. 80 spray bar with nozzles for flume
- Spray bar support frame on each side of screen
- Square steel tube water manifold with valves
- 1-1/2” flexible rubber hoses from water manifold to spray bars
- TCI Twin 44” x 32’ Fine Material Washer:
- Main Frame – Tub fabricated from A36 plate steel with tail-end wing design and overflow-weir (foldable wings for road transport)
- Discharge Chute – Fabricated from A36 plate steel
- Inner Tub Wear Liners – 1/4″ AR400
- Spiral Assemblies – Steel flighting on 14” diameter auger pipes with bolt-on urethane shoes for wear protection
- Drive Packages – (2) Dodge size 7 TAII reducers with 25 HP, 1800 RPM motors
- Head Bearings – Dodge S2000 pillow block bearings
- Tail Bearings – AES outboard bearing assemblies
- Guarding – V-belt drives
- Electric Switchgear:
- Starters for the screen and twin screw
- Reversing starters for the cross conveyors
- (4) extra 20 HP starters for customer’s off-plant conveyors
- Nema 4 enclosure
- Main breaker with handle
- Control transformer with primary and secondary breaker protection
- Illuminated e-stop, push-pulls, selector switches, start-up alarm, and hour meter
- All wiring on the plant is ran to one location at the rear of the chassis and wired to receptacles. The panel is removable for plant operation and has individual wires with plugs to quickly attach to each receptacle.
- Paint: (2 coats) 2-part urethane – TCI Grey Metallic with guarding and handrails Safety Yellow
Included Option
- Deister 6’ x 20’ Three-Deck Horizontal Screen (TFM3P-3620) with 50 HP, 1800 RPM, Crusher Duty motor and provisions for spray bars
