Wash plant is ON RENT.
2024 TCI Manufacturing Portable Wash Plant w/ McLanahan Screen & TCI Fine Material Washer
Wash and separate materials with the utmost efficiency through our custom TCI Portable Wash Plant.
IEG utilized TCI Manufacturing experience in the design of a Portable Wash system that is both portable and functional. Save time and money with units that are mobile without sacrificing durability. With an entire Portable Wash plant at your disposal, you can wash aggregate at one site, and then move on to the next job site faster than ever before.
Our system features McLanahan 6’ x 20’ horizontal screen and TCI Manufacturing’s Twin 44” x 32’ Fine Material Washer.
Full Specs:
TCI Portable Wash Plant with McLanahan 6’ x 20’ Triple Deck Horizontal Screen and TCI Twin 44” x 32’ Fine Material Washer
As built specifications:
- Chassis fabricated from a combination of heavy-duty wide flange beam and structural tube
- Fully road portable, triple axle suspension with (12) 11:00 x 22.5 tires, air brakes, lights, and mud flaps
- Onboard 20hp gas hydraulic power unit to operate the hydraulic “run-on” style lifting legs for easy truck removal and setup
- Hydraulic lifting slurry box to feed the screen fabricated from 1/4” A36 plate steel with 1/4” AR400 bolt-in liners
- Under-screen fines collecting flume fabricated from 1/4” A36 plate steel with 1/4″ AR400 bolt-in liners
- Roll-away style discharge chute fabricated from A36 plate steel with 1/4” AR 400 bolt-in liners and 25% blending gates
- Walkway on three sides of the screen fabricated from structural channel and angle with diamond deck floor plate, handrails, and ladder access from grade
- (2) 24” x 11’ Reversing Cross Conveyors (Middle and Bottom Deck Overs):
- Channel frame design
- Dodge size 1 TAII reducers with 5 HP, 1800 RPM motors
- 12” diameter lagged drum pulleys
- Dodge SCM bearings
- CEMA B5 idlers
- 2-ply, 220#, 3/16” x 1/16”, Grade 2 belting, skived and laced with mechanical fasteners
- TCI screw-type take-ups
- Spray Bar System:
- (5) 1-1/2” sch. 80 spray bars with nozzles for screen top deck
- (6) 1-1/2” sch. 80 spray bars with nozzles for screen middle deck
- (5) 1-1/2” sch. 80 spray bars with nozzles for screen bottom deck
- (2) 1-1/2” sch. 80 spray bars with nozzles for slurry box
- (2) 1-1/2” sch. 80 spray bar with nozzles for flume
- Spray bar support frame on each side of screen
- Square steel tube water manifold with valves
- 1-1/2” flexible rubber hoses from water manifold to spray bars
- McLanahan 6’ x 20’ Triple Deck Horizontal Screen with 40 HP, 1200 RPM motor
- TCI Twin 44” x 36’ Fine Material Washer
- Main Frame – Tub fabricated from A36 plate steel with tail-end wing design and overflow-weir
- Discharge Chute – Fabricated from A36 plate steel
- Inner Tub Wear Liners – 1/4″ AR400
- Spiral Assemblies – Steel flighting on 8” diameter auger pipes with bolt-on urethane shoes for wear protection
- Drive Packages – (2) Dodge size 5 TAII reducers with 10 HP, 1800 RPM motors
- Head Bearings – Dodge Type E pillow block bearings
- Tail Bearings – AES outboard bearing assembliesTCI Twin 44” x 32’ Fine Material Washer:
- Guarding – V-belt drives
- Electric Switchgear:
- Starters for the screen and twin screw
- Reversing starters for the cross conveyors
- (4) Extra 20 HP starters for customer’s off-plant conveyors
- Main breaker with handle
- Control transformer with primary and secondary breaker protection
- Illuminated e-stop, push-pulls, selector switches, start-up alarm, and hour meter
- Nema 4 enclosure
- All wiring on the plant is ran to one location at the rear of the chassis and wired to receptacles. The panel is removable for plant operation and has individual wires with plugs to quickly attach to each receptacle.
- Paint (excluding screen): (2 coats) 2-part urethane – TCI Grey Metallic with guarding and handrails Safety Yellow
